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INDUSTRIAL SCREW COMPRESSOR MAINTENANCE

Vibration Analysis

Challenges involved in vibration analysis for industrial screw compressors.

Most screw compressors available on the market are oil-flooded type twin rotors or single rotor designs. Vibration in these screw compressors can be subject to many variables such as operating conditions, applications, Vi (Built-in volume ratio), type of oil, type of oil cooling, machine layout, and other variables.

Correctly interpreting vibration data of screw compressors requires knowledge of the compressor’s mechanical design, operation, process of compression, and compressor controls. These can be real challenges in performing vibration analysis on industrial screw compressors.

The Objective

  • Eliminating unnecessary emergency service and maintenance.
  • Maximizing maintenance manpower by scheduling work orders ahead of time.
  • Reducing unexpected product loss.
  • Good maintenance budget control.
  • Optimize compressor operation.
VIEW REPORT

Inspection Methods

  • Route inspection (Velocity, acceleration, enveloped acceleration spectrum and time wave form.)
  • Trending above reading
  • Extra data collected if needed.

Inspection Interval

  • Every 3-6 months with no compressor redundancy in the system
  • Every 6-12 months with 100% compressor redundancy.

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